FDA Issues Warning Letter to RTE Bakery: Serious Violations of CGMPs and PC Rule Uncovered
Serious violations of CGMPs and the PC Rule, along with multiple instances of Listeria species in the production environment, of an RTE bakery caused FDA
Serious violations of CGMPs and the PC Rule, along with multiple instances of Listeria species in the production environment, of an RTE bakery caused FDA
It was violations of GMPs, Hazard Analysis, and Human Foods Preventative Control that lead to a warning letter for a manufacturer of refrigerated ready-to-eat baby
The specific allegations in the warning letter included detail of the ineffective compliance with the regulation resulting in the serious violations were:
• A resident strain of Salmonella was found in the facility and included some isolates that matched clinical isolates. The pathogen was detected by swab samples taken in the poultry houses which tested positive for SE. Additionally, SE had been previously found across multiple years in these areas, and the species isolates matched several clinical isolates in reference databases.
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The Hazard Analysis was not complete since the hazard of pathogen growth, including Salmonella, which can pose risks in this situation, was not addressed.
The critical limits included in the HACCP Plan were not deemed adequate to prevent the formation of histamine, which can cause serious symptoms within minutes or hours of consumption. Histamine is a heat-stable toxic metabolite produced by certain bacteria found in some fish species that can be formed if the fish are not properly refrigerated. …
Violative observations from the inspection included ineffective measures to exclude pests, as evidenced by abundant sightings throughout the warehouse of
Rodent excreta pellets and urine stains in numerous places on pallets of food, packaging materials, storage areas, support beams, floors, etc.; dead, decomposed rodents in traps; rodent paw and tail prints; and missing rodent stations.
Bird excreta on pallets and nesting material.
Live insects. …
The facility’s HACCP plan did not include the required criteria for control measures delivering a 5-log reduction in the most heat-resistant microorganisms of public health concern to be in place at least as long as the product shelf life. Additionally, the process was not validated against Cryptosporidium parvum, E. coli O157:H7, and Salmonella. …
It’s not all that unusual for a firm to get a Form 483 following an FDA inspection. Occasionally when the FDA considers the firm’s response
The FDA warning letter stated that the importer did not ensure that the seafood items they imported were in compliance with Seafood HACCP. This includes ensuring that the hazards of parasites and aquaculture drugs are controlled, and extends to specific species-related hazards including histamine. …
An incomplete Food Safety Plan hazard analysis, which did not identify and evaluate pathogenic bacteria, e.g., Salmonella, despite use of ingredients that have been associated with Salmonella concerns in the past. Because of this, no preventive controls (e.g., processes such as a lethality treatment or a supply chain program) against pathogenic bacteria were identified. …
Food facilities are required to renew their FDA registrations on a bi-annual basis. As shown by this facility’s warning letter, failure to do so can elicit a citation or other consequence …